Industrial IoT & Cloud AI

Manufacturing plants generate enormous volumes of operational data that has never been used for machine learning. We build the infrastructure that changes that — from OT ingestion to cloud MLOps to edge inference.

The Reality

Manufacturing plants, utilities, and industrial operations generate enormous volumes of real-time data — from sensors, SCADA systems, historians, PLCs, and production equipment. Most of it has never been used for machine learning. The barrier isn't the data. It's the infrastructure to move it, store it, and build models on it.

We build the cloud infrastructure that turns your operational data into production AI. Data lakes that ingest from your OT layer, streaming and batch pipelines that handle historian and sensor data at scale, and MLOps platforms on AWS where models get trained, versioned, and deployed — back to the edge where the decision needs to be made, or to dashboards and alerting systems where your operations teams act on the insight.

How We Engage

Three phases of an industrial AI engagement

Assess

OT Data Accessibility Assessment

Comprehensive evaluation of your SCADA systems, historians, sensor networks, and plant data infrastructure — where data lives, what format it's in, and what's needed to make it ML-ready. Most industrial organizations have years of operational data that has never been touched by analytics. We map it, assess its quality, and design the ingestion architecture to unlock it.

Design

Cloud Data Platform Design

Architecture for ingesting, storing, and transforming operational data at scale — AWS data lakes, time-series pipelines, historian connectors, and the feature engineering layer that feeds your ML workloads. We design for your data volume, latency requirements, and compliance obligations — whether that means near-real-time streaming from the plant floor or nightly batch loads from a legacy historian.

Deploy

MLOps Platform & Edge Deployment

Model training, versioning, serving, and monitoring on AWS — plus the deployment pipeline that pushes trained models back to edge hardware for local inference where cloud latency isn't acceptable. Production AI in industrial environments requires a complete loop: data in, models trained in the cloud, inference running at the edge, and a monitoring layer that detects drift and triggers retraining.

Industrial AI Playbooks

End-to-end delivery frameworks from plant data to production cloud AI

Implementation

Plant Data to Cloud Data Lake

Ingesting from SCADA systems, historians (OSIsoft PI, Ignition), PLCs, and IoT sensors into a structured AWS data lake. Streaming and batch pipelines normalize, validate, and store decades of operational data in formats ready for ML training and analytics.

OT/IT Integration SCADA AWS Data Lake Data Engineering

6–12 weeks phased delivery

Implementation

Predictive Maintenance on AWS

Equipment failure prediction models trained on historical sensor telemetry — vibration, temperature, pressure, cycle counts — and served from AWS SageMaker. Retraining pipelines that keep models current as equipment ages.

Manufacturing Predictive Analytics AWS SageMaker MLOps

8–16 weeks phased delivery

Implementation

Edge Inference Deployment

Models trained in the cloud, deployed back to constrained edge hardware for real-time local inference — AWS IoT Greengrass, NVIDIA Jetson, and industrial PCs. Models run locally when connectivity is unavailable and sync results to the cloud when it resumes.

Edge AI AWS IoT Greengrass Real-time Inference Manufacturing

4–10 weeks phased delivery

Edge AI Capabilities

What we build for industrial operations

OT/IT Data Integration

We connect operational technology — SCADA, DCS, historians, PLCs — to AWS using purpose-built connectors, IoT brokers, and time-series pipelines. Your process data lands in a structured, ML-ready data lake without replacing or disrupting existing control systems.

Cloud ML Platform Engineering

We build the AWS infrastructure where your industrial data becomes intelligence — data lake architecture, feature engineering pipelines, model training environments, experiment tracking with MLflow, and the serving infrastructure that delivers predictions where they're needed.

Edge Deployment & Model Lifecycle

Trained models pushed to edge hardware via AWS IoT Greengrass, monitored for drift, and updated over-the-air. We build the full loop: data originates at the plant, models train in the cloud, inference runs at the source — and the whole system keeps itself current.

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